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ILERI Group’s Design Engineering and PV&V: Driving Innovation through Excellence

09.08.2024

At ILERI Group, we pride ourselves on our advanced design engineering capabilities, which are supported by a comprehensive suite of testing and validation processes. Our holistic approach to engineering combines state-of-the-art design, rigorous prototyping, and advanced validation to deliver products that meet and exceed the highest industry standards. From steering systems and latch mechanisms to motion control components, our engineering expertise ensures that every product is designed to perform reliably under the most demanding conditions.

 

Product Engineering: From Concept to Reality

ILERI Group’s product engineering process is a seamless integration of design innovation, systems engineering, and thorough testing. Our close collaboration with customers allows us to tailor each product to specific requirements, resulting in solutions that not only meet but surpass expectations.

 

  • Steering Systems: Our expertise in engineering steering columns, intermediate shafts, and steering joints ensures precision, durability, and optimal driver control. Advanced testing, including Dynamic Stiffness Tests, helps validate our designs against real-world conditions, ensuring superior performance and safety.

 

  • Latch Systems: Our latches are meticulously engineered to deliver enhanced dynamic stiffness and load-bearing capacity, setting a new standard for performance. By conducting comparative tests, we continually refine our designs to outperform existing solutions.

 

  • Motion Control Systems: We specialize in the design and validation of motion control components, such as actuators and control arms, which are critical for precise movement in automotive and industrial applications. Our rigorous engineering processes ensure these components operate smoothly and reliably, even in the harshest conditions.

 

Through extensive simulation, modeling, and prototyping, we turn innovative concepts into robust, market-ready solutions. Our focus on systems engineering allows us to integrate complex components seamlessly, ensuring each product functions flawlessly in its intended application.

 

Process Engineering: Ensuring Excellence in Manufacturing

 

ILERI Group’s process engineering capabilities are critical to the efficient and high-quality production of our products. We employ a structured Advanced Product Quality Planning (APQP) process that ensures every product meets the highest standards from the design phase through to mass production.

  • APQP Process Integration: This approach guarantees that quality is embedded into every stage of product development, minimizing risks and optimizing outcomes.
  • Building Tools and Equipment: We design and manufacture custom tools and equipment that support the production of our steering systems, latches, and motion controls, ensuring precision and repeatability across manufacturing processes.
  • Developing and Validating Product and Manufacturing Processes: We rigorously test and validate both our product designs and manufacturing processes to maintain high standards of quality and reliability.
  • Turnkey Process Engineering and Technology Transfer: Our end-to-end process engineering services, including turnkey solutions and technology transfer, enable seamless product launches and manufacturing optimization.

 

Our process engineering ensures that every ILERI Group product—from steering columns to motion control components—is produced with precision and consistency, delivering unparalleled performance and durability.

 

PV&V Center: Comprehensive Verification and Validation

The ILERI Group’s Verification and Validation (PV&V) Center is the cornerstone of our commitment to quality and reliability. Our state-of-the-art testing facilities allow us to subject our products to rigorous evaluations, ensuring they perform reliably under a wide range of conditions.

  • Dynamic Stiffness Testing: This advanced test capability evaluates the stiffness of components under varying loads, providing critical insights into the performance of steering systems, latches, and other motion control components. Our ability to conduct dynamic stiffness tests ensures that our products can withstand real-world stresses, enhancing their reliability and longevity.
  • Endurance/Life Cycle Testing: By simulating long-term usage, we validate the durability of our products, ensuring they meet or exceed customer expectations over their operational lifespan.
  • Extreme Load Testing: We test critical components, including steering and latch systems, under extreme load conditions to verify their strength and resilience.
  • Climatic Testing and Ingress Protection: Our products undergo climatic testing and ingress protection evaluations to ensure they perform reliably in diverse environments, from extreme temperatures to high humidity and dust conditions.
  • Salt Spray and Corrosion Testing: We assess the corrosion resistance of our components, particularly for applications exposed to harsh conditions, such as automotive and industrial environments.
  • Destructive and Non-Destructive Weld Testing: We perform both destructive and non-destructive weld tests to validate the integrity of welds in our structural and motion control components.
  • Dimensional and Coordinate Measuring Inspection: Our inspection processes ensure that every product meets exact specifications, contributing to the overall reliability and safety of our solutions.

Innovation through Integrated Testing and Design

ILERI Group’s engineering and PV&V capabilities work together to drive continuous improvement across all our product lines. By integrating rigorous testing, such as Dynamic Stiffness Tests, into every stage of development, we rapidly identify enhancement opportunities, refining our designs to meet and exceed customer expectations.

  • Steering Systems: Our steering systems undergo comprehensive validation, including dynamic stiffness testing, ensuring they deliver precision, safety, and longevity.
  • Latch Mechanisms: Through advanced engineering and testing, our latches demonstrate superior dynamic stiffness and load-bearing capacity, setting a new benchmark for performance in demanding applications.
  • Motion Control Components: Our expertise in designing and testing motion control components ensures they deliver precise movement and reliability, enhancing the overall performance of automotive and industrial systems.


Commitment to Quality and Continuous Improvement


At ILERI Group, quality is more than a promise—it’s a process. Our commitment to rigorous engineering, validation, and continuous improvement ensures that every component we manufacture stands out for its performance, safety, and reliability. By constantly pushing the boundaries of what is possible, we create products that set new standards for excellence.

To learn more about our design engineering, PV&V capabilities, and our extensive range of products, including advanced steering systems, high-performance latches, and precision motion control components, visit ILERI Group Design Engineering. Partner with us to transform challenges into innovative, high-performing solutions.

 

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