Transforming Productivity: Ileri Group's Success with TOSB Lean Enterprise Simulation Training

Ileri Group Exciting News! Our production engineering team has completed the TOSB "Lean Enterprise Simulation Training"!
In today’s fast-paced environment, do you also face similar challenges? Here’s a brief look at our journey during the simulation training:
Round 1 Simulation: We kicked off with a simulated factory and customer orders, only to encounter issues like inconsistent material flow, quality and raw material problems, long setups, and noncompliance with job descriptions. This led to production delays, heightened pressure, and extreme stress across teams. The cutting operation team member even expressed considering resignation due to managerial pressure, while management debated reshuffling or parting ways with staff due to operational inefficiencies. In summary, productivity indicators hit rock bottom, costs soared, stress was at its peak, and customer satisfaction suffered.
Round 2 Simulation: Without changing personnel, roles, or layouts, we implemented the system taught during training and made small improvements. The results were nothing short of transformational: • Achieved maximum productivity, • Turned the factory from loss-making to profitable, • Minimized labor and other costs, reaching the highest OEE levels, • Reduced stress, improving communication, trust, and teamwork among departments, • Transformed a drained and pressured team into one filled with energy and smiles, • Ensured all customer orders were fulfilled, leaving the customer delighted.
This training provided countless positive impacts, enhancing both personal and professional growth. Our product groups such as Steering Solutions, Access Controls, Motion Controls, and Structural Systems were integral to these improvements.
A huge thank you to the fantastic participants from TOSB companies and to TOSB for a well-organized and enjoyable experience!
Visit our website for more: www.ilerigroup.com
